Automated Combing


Marzoli’s machines comprising the combing section are DF1/DFR1 draw frames, LW3 lap winder and the CM600 comber. The perfect evenness of the slivers, the excellent parallelization and homogeneous distribution of the fibers on the lap surface and the leading-edge design of CM600 comber allows to reach outstanding quality, efficiency and productivity standards. With equal output quality level, Marzoli’s combing section allows to reduce the percentage of waste. As for productivity levels, CM600 can reach 500 nips/min with a production capacity up to 70 Kg/h.

Thanks to a new design of the feeding unit, Marzoli’s comber also allows fast and reliable automatic lap change: as soon as the laps run empty, the comber changes the empty tubes with the full laps; then the CM600 automatically performs lap piecing and restarts; the whole process is performed in less than two and half minutes. This entails that no human operation is required with substantial benefits in terms of quality, efficiency and productivity.

The artificial intelligence of the central software guarantees the perfect synchronization of the entire line, especially when full automatic transport is implemented. Thanks to electronic coordination, the speed of the lap winder is constantly adapted to the input needs of the combers. The optimization of the average  speed of the lap winder guarantees a smooth production flow throughout the unit, reduced downtimes at the combers, high efficiency with relevant energy savings and high quality of the laps.
In compliance with all Marzoli’s machines, Marzoli’s combing section sets the lead in flexibility. The presence of inverters controlled by a dedicated software grants an easy and fast setting of the machine according to the type of fiber being processed. Moreover, in order to maximize the performances of the client’s spinning process, Marzoli can competently tailor the machines to his specific applications. Thanks to its vast technological knowledge and technical expertise, Marzoli offers tailored-made process solutions based on a close cooperation with the client from the design to the after sale maintenance and upgrading of the machines.

To learn more on Marzoli’s automated combing section, please click on the links below or contact our sales team

 

Machine-NameDescription
Draw frame-DF1 - DFR1 Draw frame-DF1 - DFR1 QualityInnovative geometry of the drafting system for perfect fibers control in the drafting areaOpen-loop leveling technology with a reaction time of the drafting cylinders of 3 milliseconds for top evenness of the sliverQuality monitoring sensor located at the delivery calender to immediately stop the machine if count variation exceeds the pre-...
Lap winder-LW3 Lap winder-LW3 Production speed up to 220 m/min programmable through inverterFeeding creel with positively driven rollers and calenders to avoid false draft24, 28 or 32 doublings with 24" diameter cans. 24 or 28 doublings with 40" diameter cansIndependent motor for the drafting groups, making it possible to remove the mechanical transmission and to reduce the...
Comber-CM600 Comber-CM600 Production up to 500 nips/min programmable through inverterMachine suitable for all cotton types through simple mechanical settingsEight combing headsCans dimensions: 24" x 48"Grooved feeding roller driven on both sides to guarantee maximum feeding uniformityInnovative kinematics and light materials of the nipperCircular comb with a 90° combing...
CM7 LP Comber Comber-CM7 Optimized kinematics for a perfect clamping of the fibers in the nipper unitLighter materials for a nipper unit that weighs less than 2 Kg: lower inertia and, consequently, higher efficiency and precision during combing operationsConstant narrow distance between the jaws and the circular comb thanks to the standing-pendulum movement of the...