Automated Combing


Marzoli’s machines comprising the combing section are DF1/DFR1 draw frames, LW3 lap winder and the CM600 comber. The perfect evenness of the slivers, the excellent parallelization and homogeneous distribution of the fibers on the lap surface and the leading-edge design of CM600 comber allows to reach outstanding quality, efficiency and productivity standards. With equal output quality level, Marzoli’s combing section allows to reduce the percentage of waste. As for productivity levels, CM600 can reach 500 nips/min with a production capacity up to 70 Kg/h.

Thanks to a new design of the feeding unit, Marzoli’s comber also allows fast and reliable automatic lap change: as soon as the laps run empty, the comber changes the empty tubes with the full laps; then the CM600 automatically performs lap piecing and restarts; the whole process is performed in less than two and half minutes. This entails that no human operation is required with substantial benefits in terms of quality, efficiency and productivity.

The artificial intelligence of the central software guarantees the perfect synchronization of the entire line, especially when full automatic transport is implemented. Thanks to electronic coordination, the speed of the lap winder is constantly adapted to the input needs of the combers. The optimization of the average  speed of the lap winder guarantees a smooth production flow throughout the unit, reduced downtimes at the combers, high efficiency with relevant energy savings and high quality of the laps.
In compliance with all Marzoli’s machines, Marzoli’s combing section sets the lead in flexibility. The presence of inverters controlled by a dedicated software grants an easy and fast setting of the machine according to the type of fiber being processed. Moreover, in order to maximize the performances of the client’s spinning process, Marzoli can competently tailor the machines to his specific applications. Thanks to its vast technological knowledge and technical expertise, Marzoli offers tailored-made process solutions based on a close cooperation with the client from the design to the after sale maintenance and upgrading of the machines.

To learn more on Marzoli’s automated combing section, please click on the links below or contact our sales team

 

Machine-NameDescription
Draw frames DF1 - DFR1 Draw frame-DF1 - DFR1 Perfect fibers control in the drafting areaHigh eveness of the output sliverSpeed up to 1,000 m/minDFR1 with state-of-the.art open-loop autoleveling technologyPositively driven creel to prevent false draftsContact sensors and sliver control system before the T&G to ensure an immediate stop of the machine if a sliver breaksToothed belts for...
Lap winder-LW3 Lap winder-LW3 Speed up to 220 m/min (average speed up to 190 m/min)24, 28 or 32 doublings with 24" diameter cans. 24 or 28 doublings with 40" diameter cans3 over 3 drafting systems with independent motor in line with the lap formation calanders for an easier and more precise stacking of the sliversFour points of calender pressure to obtain a compact and uniform...
Comber-CM600 Comber-CM600 Speed up to 500 nips/minMachine suitable for all cotton typesEight combing headsGrooved feeding roller driven on both sides to guarantee maximum feeding uniformityNipper in ultra light materialsCircular comb with a 90° combing angle and 4 sectors with different pin densitiesConstant narrow distance between jaws and circular comb thanks to standing...
CM7 LP Comber Comber-CM7 Speed up to 600 nips/minMachine suitable for all cotton typesEight combing headsGrooved feeding roller driven on both sides to guarantee maximum feeding uniformityNipper in ultra light materialsCircular comb with combing angle of 90° and 4 sectors with different pin densities or with combing angle of 112° and 5 sectors Constant narrow...